Manager - Logistics (In-Plant)

About the Role

We are looking for an experienced Manager In Plant Logistics to ensure efficient, error-proof, and standardized warehouse operations at our Oragadam plant. The role drives continuous improvement in quality, delivery, and cost through structured problem-solving, process optimization, and technology adoption.

Key Responsibilities

SQD Issue Resolution

• Address Safety, Quality, Delivery (SQD) concerns promptly using structured problem-solving methods
• Validate true root causes and collaborate with LSP, IPL, and stakeholders to co-create corrective measures
• Oversee implementation, monitor progress, and ensure timely closure
• Verify sustainability of solutions and standardize processes
• Define operational standards for recurring issues with involved stakeholders

Performance Monitoring

• Develop and implement SIPOC models for warehouse processes Receive to Line Feed
• Align shop-floor and process-specific KPIs with business objectives
• Drive deviation analysis and ensure closure of open points through structured follow-up

Structural Process Re-Design

• Review and update Process FMEA to enhance error-proofing levels
• Establish robust storage capacity management systems including SAP enhancements for real-time visibility
• Configure system alerts for proactive action initiation
• Enhance FIFO coverage and eliminate constraints with LE and IPL adherence
• Improve CoQ with LE and PE by revisiting storage conditions and handling methods
• Map entire Receive-to-Line Feed process using Value Stream Mapping (VSM)
• Identify Value-Added (VA) and Non-Value-Added (NVA) activities
• Optimize material storage and flow, streamline information flow for operational efficiency

Warehousing Support & Continuous Improvement

• Provide insights on Non-Conformities (NCs), Opex optimization, and alternate process solutions
• Drive Capex plan follow-through and achieve set objectives
• Address deviated KPIs and implement corrective measures
• Support training initiatives — coordinate facilities, co-create content with LSP, review assessments
• Explore and implement digitalization opportunities and advanced warehouse technologies with service providers

Knowledge & Skills Required

• SAP and MS Office proficiency
• Advanced Power BI and Power Apps skills — mandatory
• Power BI Certification — mandatory
• Strong structured problem-solving skills
• Hands-on experience in inventory analysis and cycle count process
• Knowledge of SIPOC, VSM, Process FMEA
• Experience in warehouse digitalization and technology adoption
• Storage capacity management and FIFO process knowledge