Senior/Staff Manufacturing Engineer — Composite Airframe

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Job Overview

The Senior/Staff Manufacturing Engineer — Composite Airframe at Pyka will leverage their extensive engineering expertise to enhance and optimize manufacturing processes involving composite materials used in airframe construction. This role is critical for ensuring product quality, safety, and efficiency, requiring collaboration with multidisciplinary teams to drive innovations in manufacturing techniques and to support the development of high-performance airframes. The incumbent will interface with design, production, and quality assurance teams to establish best practices and maintain state-of-the-art manufacturing capabilities.

Job Responsibilities

• Design and implement manufacturing processes for composite airframe components, ensuring compliance with industry standards.
• Conduct failure analysis and troubleshooting of manufacturing issues to ensure operational excellence.
• Collaborate with cross-functional teams to develop and optimize product designs for manufacturability.
• Oversee the development and adherence to manufacturing documentation and workflows.
• Conduct training for manufacturing staff on new processes and technologies.
• Monitor production metrics and drive continuous improvement initiatives within the manufacturing environment.
• Coordinate with suppliers to ensure material quality and availability aligns with production schedules.

Qualifications

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or related field; a master’s degree is preferred.
• 5+ years of experience in manufacturing engineering, specifically in composite materials and airframe production.
• Thorough understanding of composite manufacturing processes, including layup, curing, and machining.
• Experience with advanced manufacturing techniques, including automation and robotics.
• Strong problem-solving skills and analytical thinking abilities.
• Proficient in CAD software and manufacturing simulation tools.
• Excellent communication and interpersonal skills to effectively collaborate with diverse teams.

Technologies & Tools

The Senior/Staff Manufacturing Engineer will utilize a range of technologies and tools in their role, including advanced computer-aided design (CAD) software for modeling and simulation, manufacturing execution systems (MES) for process management, as well as digital twin technology and automated quality assurance systems. Familiarity with tools for data analysis and process optimization, such as Six Sigma and Lean methodologies, is also expected to enhance continuous improvement efforts within the manufacturing environment.

Ideal Candidates

The ideal candidate for the Senior/Staff Manufacturing Engineer position will possess a passion for innovation and an unwavering commitment to quality. They will demonstrate strong leadership capabilities, enabling them to guide teams through complex manufacturing challenges while fostering a collaborative environment. A proactive mindset toward problem-solving, coupled with the ability to engage effectively with cross-functional teams, signifies a candidate who will thrive in this role. Additionally, a commitment to professional growth and a continuous learning mentality will align well with Pyka's dynamic and evolving workplace culture.