Senior R&D Process Engineer, Injection Molding

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Job Overview

The Senior R&D Process Engineer, Injection Molding at Teleflex will play a pivotal role in the research and development of innovative manufacturing processes related to injection molding. This position requires a deep understanding of material properties, process optimization techniques, and advanced engineering principles to enhance productivity, improve product quality, and reduce costs. The engineer will collaborate with cross-functional teams to drive the development of new products and processes, ensuring compliance with regulatory standards while fostering a culture of continuous improvement.

Job Responsibilities

• Develop and implement advanced injection molding processes to optimize production efficiency and product quality.
• Conduct material selection and testing to identify suitable polymers and compounds for specific applications.
• Lead troubleshooting efforts to resolve production and process-related issues promptly and effectively.
• Collaborate with design engineers to translate product designs into manufacturable prototypes and final products.
• Establish process parameters, including temperature, pressure, and cycle times, to ensure consistency and compliance with specifications.
• Perform data analysis and statistical process control to monitor process performance and drive continuous improvement initiatives.
• Prepare technical documentation including reports, process flow diagrams, and standard operating procedures.
• Ensure all processes adhere to safety standards and regulatory requirements.

Qualifications

• Bachelor’s degree in Mechanical Engineering, Plastics Engineering, or a related field; Master’s degree preferred.
• A minimum of 5 years of experience in injection molding process engineering, preferably within an R&D environment.
• Strong understanding of polymer science and materials properties.
• Proficiency in using CAD software and simulation tools for process design.
• Experience with design for manufacturability (DFM) principles.
• Excellent problem-solving skills and a proven ability to troubleshoot complex engineering issues.
• Strong communication skills, with the ability to work effectively within a team and report to management.

Technologies & Tools

The Senior R&D Process Engineer will utilize various technologies and tools, including but not limited to computer-aided design (CAD) software, finite element analysis (FEA), mold flow analysis software, and statistical process control (SPC) tools. Familiarity with product lifecycle management (PLM) systems and laboratory testing equipment for material characterization will be essential for this role.

Ideal Candidates

The ideal candidate will possess a strong analytical mindset with a passion for innovation in manufacturing processes. They should demonstrate leadership qualities, having the ability to inspire and motivate team members, while also being detail-oriented and capable of managing multiple projects simultaneously. The successful candidate will thrive in a collaborative environment, exhibiting strong interpersonal skills and a commitment to achieving both individual and organizational goals.